Challis Hex Drive Bushings – Stainless – Oversize (Single Bushing)
The Challis Hex Drive Oversize Bushings deliver a smart, frame-saving solution for repairing stripped 1911 grip bushing threads. Instead of scrapping a damaged frame or performing complex repairs, these bushings let you restore strength, alignment, and reliability quickly and confidently.
Repair Stripped 1911 Frames the Right Way
Stripped grip bushing threads are a common 1911 problem. However, they do not have to end a build. With Challis Oversize Hex Drive Bushings, you simply re-tap the frame for oversize threads and then install the bushing. As a result, you regain solid grip mounting without welding, inserts, or frame replacement.
Because this method restores full thread engagement, it provides one of the most reliable and long-lasting fixes available for damaged frames.
Fast, Straight, and Controlled Installation
Installation stays simple and repeatable. First, place the bushing into a 7/32″ nut driver. Then, turn it directly into the frame. Because the socket captures the hex head, the bushing stays perfectly aligned throughout installation.
Consequently, you start the threads straight every time. Moreover, you avoid cross-threading, slipping tools, or switching drivers halfway through the job. This controlled process saves time and reduces risk.
Hex Drive Strength You Can Trust
Unlike traditional slotted bushings, the hex-drive design distributes torque evenly. Therefore, it resists burrs, deformation, and slot damage during installation or removal.
Because the hex head stays fully engaged, you can seat the bushing firmly and precisely. As a result, the bushing locks into the frame cleanly and securely, even in previously damaged thread holes.
Built to Stay Put Under Recoil
Once installed with proper torque, these oversize bushings resist backing out under recoil. This stability becomes especially important when running heavier grip panels such as G10, aluminum, or steel.
By restoring strong thread engagement, the bushings keep grips tight and eliminate movement that can loosen hardware over time. Consequently, both grip fit and frame integrity improve.
Easy Removal and Full Reusability
When it comes time to refinish or reconfigure your pistol, removal remains just as easy. Simply use a 7/32″ nut driver or socket. Because the hex head stays intact, you avoid stripped slots, broken bushings, and damaged frames.
As a result, you can remove and reinstall the same bushings multiple times. This reusability saves money and simplifies future upgrades.
Grip Compatibility
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Minimum grip thickness: 0.245″
Key Benefits at a Glance
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Oversize design repairs stripped 1911 grip bushing threads
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Installs quickly with a standard 7/32″ nut driver
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Starts straight and stays aligned during installation
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Hex head resists deformation and burrs
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Holds torque and stays secure under recoil
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Removes easily without special tools
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Reusable for refinishing, upgrades, or rebuilds
A Simple Fix That Protects Your Frame
This Oversized Bushing provides a fast, strong, and proven solution for repairing stripped 1911 frames. Therefore, instead of risking further damage, you restore grip stability, preserve the frame, and keep your build moving forward with confidence.





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